2008 Polaris ATV Sportsman 300 400 H.O. Service Manual
This is complete Service Manual for the 2008 Polaris Sportsman 300 and 400.
This is the same manual that dealers and professional mechanics use
to repair Polaris ATVs.
Manual chapters:
Chapter 01 - GENERAL INFORMATION
- VEHICLE IDENTIFICATION
- SPECIFICATIONS
- VEHICLE INFORMATION
- MISC. SPECIFICATIONS AND CHARTS
Chapter 02 - MAINTENANCE
- PERIODIC MAINTENANCE CHART
- LUBRICANTS / SERVICE PRODUCTS
- GENERAL VEHICLE INSPECTION AND MAINTENANCE
- FUEL SYSTEM AND AIR INTAKE
- ENGINE
- TRANSMISSION / FRONT GEARCASE
- COOLING SYSTEM (400 H.O.)
- CVT / FINAL DRIVE / WHEEL AND TIRE
- ELECTRICAL AND IGNITION SYSTEM
- STEERING AND SUSPENSION
- BRAKE SYSTEM
Chapter 03A - ENGINE (SPORTSMAN 300)
- TOOLS
- TORQUE SPECIFICATIONS
- GENERAL ENGINE SERVICE
- ENGINE SERVICE
- TROUBLESHOOTING
Chapter 04 - FUEL SYSTEM
- CARBURETION INFORMATION
- CV CARBURETION SYSTEM
- CARBURETOR SERVICE - MIKUNI CV
- FUEL TANK / FUEL DELIVERY SYSTEM
Chapter 05 - BODY / STEERING / SUSPENSION
- TORQUE SPECIFICATIONS
- PLASTIC RETAINER INSERTS
- BODY ASSEMBLY
- SEAT / SIDE PANEL / TANK COVER
- FRONT BUMPER / CAB / FOOTWELL
- REAR RACK / REAR CAB
- INSTRUMENT POD
- STEERING
- FRONT SUSPENSION / A-ARM
- FRONT STRUT
- REAR CONTROL ARMS
- REAR TORSION BAR
- REAR SHOCKS / SPRINGS
- DECAL REPLACEMENT
Chapter 06 - CVT / TRANSMISSION
- CVT SYSTEM
- TRANSMISSION
Chapter 07 - FINAL DRIVE
- GENERAL SPECIFICATIONS
- FRONT BEARING CARRIER
- PROPSHAFT SERVICE
- PROPSHAFT U-JOINT SERVICE
- FRONT GEARCASE CENTRALIZED HILLIARD
- REAR BEARING CARRIER
- DRIVE SHAFT SERVICE
Chapter 08 - BRAKES
- SPECIFICATIONS
- BRAKE SYSTEM SERVICE NOTES
- BRAKE NOISE TROUBLESHOOTING
- HYDRAULIC BRAKE SYSTEM OPERATION
- BRAKE SYSTEM EXPLODED VIEW
- BRAKE CALIPER
- HAND MASTER CYLINDER
- BRAKE BLEEDING
- HAND MASTER CYLINDER
- FOOT MASTER CYLINDER
- FOOT BRAKE PEDAL
- BRAKE PADS
- CALIPER SERVICE
- BRAKE DISC SERVICE
- TROUBLESHOOTING
Chapter 09 - ELECTRICAL
- GENERAL INFORMATION
- INSTRUMENT CLUSTER
- ALL WHEEL DRIVE COIL
- SPEED SENSOR
- ELECTRONIC THROTTLE CONTROL (ETC) SWITCH
- GEAR SELECTOR SWITCH
- ETC / REVERSE RPM CONTROL
- FUSIBLE LINK / FUSES / CIRCUIT BREAKERS
- FAN MOTOR / COOLING SYSTEM THERMAL SWITCHES (400 H.O.)
- IGNITION SYSTEM
- LIGHTS
- CHARGING SYSTEM
- BATTERY SERVICE
- CONVENTIONAL BATTERY (SPORTSMAN 300)
- LOW MAINTENANCE BATTERY (SPORTSMAN 400 H.O.)
- STARTER SYSTEM
- STARTER SYSTEM TESTING FLOW CHART
WIRING DIAGRAMS
Manual is searchable and indexed with thousands of high quality images, diagrams and detailed descriptions of repair and maintenance procedures.
To find information in PDF file please use "Ctrl+F" or "Command+F" for Mac and enter keywords you need to find in a manual.
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This Manual PDF file is:
- + Printable: Yes
- + Viewable on: MS Windows, Mac, Android, iOS, Linux
- + Requires: Adobe Acrobat/Preview
Once manual is downloaded any number of pages could be printed or it could be printed in whole.
Manual could be opened in Adobe Acrobat on any mobile device (like iPad, iPhone or Android device etc.) any computer capable of viewing a PDF files including IBM compatible computers running Windows, Linux (or any other flavor of UNIX). Apple Computers have native support for PDF files.
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