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2001 Arctic Cat Snowmobiles Factory Service Manual

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2001 Arctic Cat Snowmobiles Factory Service Manual.

Models covered:
- 120cc Models
- 370cc Models
- 440cc Models
- 500cc Models
- 550cc Models
- 600cc Models
- 800cc Models
- 1000cc Models

Manual chapters:
General Information
 - SECTION 1 — GENERAL INFORMATION
 - TABLE OF CONTENTS
 - Snowmobile Identification
 - Recommended Gasoline and Oil
 - Break-In Procedure
 - Genuine Parts
 - High Altitude Operation
 - Drive Chain Lubrication (120 cc)
 - Preparation For Storage
 - Preparation After Storage
 - After Break-In Checkup (100 Miles)
 - After Break-In Checkup Checklist
 - Torque Conversions
 - Fraction/Decimal Conversion Chart
 - Drill Bit Sizes (Number) Chart
 - MM/IN. Conversion Chart
 - Servicing Symbols
Engine
 - SECTION 2 — ENGINE
 - TABLE OF CONTENTS
 - Engine
 - Removing Engine Table of Contents
 - Removing Engine (120 cc Model)
 - Removing Engine (Twin F/C Models)
 - Removing Engine (500/580/600/800 cc Twin Models)
 - Removing Engine (550 cc Models)
 - Removing Engine (Triple Models)
 - Disassembling Engine Table of Contents
 - Disassembling Engine (120 cc Model)
 - Disassembling Engine (F/C Models)
 - Disassembling Engine (550 cc Models)
 - Disassembling Engine (500/580/600 cc Twin Models)
 - Disassembling Engine (800 cc Twin Models)
 - Disassembling Engine (600 cc Triple Models)
 - Disassembling Engine (800/1000 cc Triple Models)
Engine Part B
 - SECTION 2 — ENGINE PART B
 - TABLE OF CONTENTS
 - Servicing Components (120 cc)
 - Cleaning and Inspecting Engine
 - Measuring Critical Components
 - 2001 Arctic Cat Engine Specifications
Engine Part C
 - SECTION 2 — ENGINE — PART C
 - TABLE OF CONTENTS
 - Assembling Engine Table of Contents
 - Assembling Engine (120 cc Model)
 - Assembling Engine (F/C Models)
 - Assembling Engine (550 cc Models)
 - Assembling Engine (500/580/600 cc Twin Models)
 - Assembling Engine (800 cc Twin Models)
 - Assembling Engine (600 cc Triple Models)
 - Assembling Engine (800/1000 cc Triple Models)
 - Assembly Schematics Table of Contents
 - 120 cc
 - 370/440 cc
 - 500/600 cc
 - 550 cc
 - 580 cc
 - 800 cc Twin
 - 600 cc Triple
 - 800/1000 cc Triple
 - Installing Engine Table of Contents
 - Installing Engine (120 cc Model)
 - Installing Engine (Twin F/C Models)
 - Installing Engine (Twin L/C Models)
 - Installing Engine (Triple Models)
 - Troubleshooting Engine (120 cc)
 - Troubleshooting Engine (Carbureted Models)
 - Troubleshooting Engine (EFI Models)
 - Engine Information Table of Contents
 - 2001 Arctic Cat Engine Specifications
 - 2001 Arctic Cat Engine Torque Specifications
 - TORQUE CONVERSIONS
 - 2001 ENGINE TORQUE PATTERNS
 - Piston Replacement Guide (2001)
 - ENGINE PISTON TRAVEL VERSUS CRANK ANGLE CHART
 - CYLINDER HEAD VOLUME TESTS
 - CYLINDER HEAD VOLUME SPECIFICATIONS
 - CRANKSHAFT RUNOUT SPECIFICATIONS
 - CRANKSHAFT REPAIR
 - EXHAUST PIPE TEMPERATURE
 - EXHAUST PIPE TEMPERATURE PROBE LOCATION
Engine-Related Items
Fuel Systems
 - SECTION 4 — FUEL SYSTEMS
 - TABLE OF CONTENTS
 - Fuel System (Carbureted)
 - Fuel System (Carbureted) Table of Contents
 - Pre-Maintenance Checks
 - Changing Main Jet(s) (VM-Style)
 - Changing Main Jets (TM-Style)
 - Carburetor Schematics
 - Removing Carburetor (BV-Style)
 - Removing Carburetor (VM-Style)
 - Removing Carburetors (TM-Style)
 - Disassembling Carburetor (BV-Style)
 - Disassembling Carburetor (VM-Style)
 - Disassembling Carburetors (TM-Style)
 - Cleaning Carburetor
 - Inspecting Carburetor
 - Assembling Carburetor (BV-Style)
 - Assembling Carburetor (VM-Style)
 - Assembling Carburetors (TM-Style)
 - Installing Carburetor (BV-Style)
 - Installing Carburetor (VM-Style)
 - Installing Carburetors (TM-Style)
 - Adjusting Carburetor (BV-Style)
 - Adjusting Carburetor(s) (VM-Style)
 - Adjusting Carburetors (TM-Style)
 - Throttle Cable (BV-Style)
 - Throttle Cable (VM-Style)
 - Throttle Cable (TM-Style)
 - Choke Cable (VM-Style)
 - Choke Cable (TM-Style)
 - 2001 CARBURETOR SPECIFICATIONS
 - MIKUNI TUNING COMPONENTS
 - MAJOR TUNING COMPONENTS
 - Troubleshooting Fuel System (Carbureted)
 - Fuel System (Batteryless EFI)
 - Fuel System (Batteryless EFI) Table of Contents
 - Introduction
 - Arctic Cat Batteryless EFI System
 - Individual EFI Components
 - Self-Diagnostic EFI System
 - Trouble Codes
 - ECU
 - EPROM Chip (580 cc)
 - Testing Individual Components
 - EFI Analyzer
 - Recommended EFI Troubleshooting Sequence (Kokusan Mode)
 - Testing Individual EFI Components
 - Peak Voltage Tests and Specifications (1997-2001 Batteryless Models)
 - Throttle Position Sensor
 - Throttle Body Flange
 - Throttle Body Assembly
 - Throttle Cable
 - BASIC EFI INFORMATION
 - EFI COMPONENT VOLTAGE/RESISTANCE CHART - AIR TEMPERATURE
 - EFI COMPONENT VOLTAGE/RESISTANCE CHART - WATER TEMPERATURE
 - EFI EPROM CHIP USAGE CHART (1991-1998)
 - EFI EPROM CHIP USAGE CHART (1999-2001)
 - Troubleshooting Fuel System (EFI)
 - EFI Wiring Diagram (500 cc)
 - EFI Wiring Diagram (580 cc)
 - EFI Wiring Diagram (600 cc)
 - Fuel System (Related Items)
 - Fuel System (Related Items) Table of Contents
 - Oil-Injection Pump
 - Synchronizing Oil-Injection Pump
 - Bleeding Oil-Injection System
 - Testing Oil-Injection Pump
 - Testing Oil-Injection Check Valves
 - Fuel Pump (Carbureted Models)
 - Air-Intake Silencer (One-Piece Style)
 - Air-Intake Silencer (Cover/Tool Tray Style)
 - Gas Tank/Seat Assembly
Engine Electrical Systems
Chassis Electrical Systems
 - SECTION 6 — CHASSIS ELECTRICAL SYSTEMS
 - TABLE OF CONTENTS
 - Brakelight Switch (Hydraulic System)
 - Brakelight Switch (Mechanical System)
 - Headlight Dimmer Switch
 - Testing Handlebar Warmer Elements
 - Testing Thumb Warmer Element
 - Testing Handlebar Warmer Switch (ON/OFF Function)
 - Testing Handlebar Warmer Switch (HI/OFF/LO Function)
 - Wire Color Code and Function Description
 - 2001 Wiring Diagrams
 - Harness A
 - Harness B
 - Harness C
 - Harness D
 - Harness E
 - Harness F
 - Harness G
 - Harness H
 - Harness I
 - Harness J
 - Harness K
 - Harness L
 - Harness M
 - Harness N
 - Harness O
 - Harness P
 - Harness Q
 - Harness R
 - Harness S
 - Harness I
 - Harness II
 - Harness III
 - Harness IV
 - Harness V
 - Harness VI
Steering and Body
 - SECTION 7 — STEERING AND BODY
 - TABLE OF CONTENTS
 - Steering and Body
 - Steering Post (120 cc)
 - Steering Post (AWS III)
 - Steering Post (AWS V)
 - Ski (Plastic)
 - Ski (Steel)
 - Ski Wear Bar
 - Drag Link
 - Tie Rods (120 cc)
 - Front Tie Rods
 - Spindle (120 cc)
 - Spindle
 - Steering Tie Rod
 - Ski Alignment (120 cc)
 - Ski Alignment
 - Front Suspension A-Arms (120 cc)
 - Front Suspension Arms
 - Front Suspension (Ski) Shock Absorber
 - Sway Bar
 - Console (EFI Models)
 - Console (Carbureted Model - Style A)
 - Console (Carbureted Models - Style B)
 - Belly Pan (120 cc)
 - Belly Pan
 - Seat/Cushion/ Taillight Housing (120 cc)
 - Taillight Housing
 - Windshield
 - Backrest/Rack/Taillight Assembly
 - Tunnel/Rear Bumper/ Snowflap
 - Headlight Assembly (120 cc)
 - Headlight Assembly (1 Bulb Halogen)
 - Adjusting Headlight Aim (1 Bulb Halogen)
 - Headlight Assembly (3 Bulb Halogen)
 - Adjusting Headlight Aim (3 Bulb Halogen)
 - Torque Specifications
 - Torque Specifications (120 cc)
 - Torque Specifications (General Bolts)
Drive Train and Brake Systems
 - SECTION 8 - DRIVE TRAIN AND BRAKE SYSTEMS
 - TABLE OF CONTENTS
 - Drive Train and Brake Systems
 - Drive Chain and Sprockets (120 cc)
 - Drive Belt
 - Drive Clutch
 - Driven Pulley
 - Drive Clutch/ Driven Pulley
 - Drive Train Schematics (w/Reverse)
 - Drive Train Schematics (w/o Reverse)
 - Drive Train/Brake Disc (w/Reverse)
 - Drive Train/Brake Disc (w/o Reverse)
 - Chain Adjuster
 - Brake System (Hydraulic)
 - Brake Lever/Master Cylinder Assembly (Hydraulic System)
 - Brake System (120 cc)
 - Brake System (Mechanical/Quick-Adjust)
 - Brake Control (Mechanical/Quick-Adjust)
 - 2001 DRIVE SYSTEM SPECIFICATIONS (Production)
 - 2001 DRIVE SYSTEM SPECIFICATIONS (Production) (cont.)
 - CHAIN CASE PERFORMANCE SPECIFICATIONS WITH TENSION PAD TIGHTENER SYSTEM
 - CHAIN CASE PERFORMANCE SPECIFICATIONS WITH ROLLER TIGHTENER SYSTEM
 - DRIVE SYSTEM COMPONENTS
 - ARCTIC CAT CAM ARMS
 - ARCTIC CAT CAM ARMS (cont.)
 - COMET CAM ARMS
 - COMET-TO-ARCTIC CAT CAM ARM CONVERSION CHART
 - CHAINS & SPROCKETS
 - ARCTIC CAT DRIVE BELT DIMENSION CHART
 - ARCTIC CAT DRIVE BELT REPLACEMENT CHART
 - ARCTIC CAT DRIVE BELT REPLACEMENT CHART (Cont.)
 - CENTER-TO-CENTER/OFFSET SPECIFICATIONS
 - Torque Specifications (120 cc)
 - Torque Specifications
 - Troubleshooting Drive Clutch/ Driven Pulley
 - Troubleshooting Drive Belt
 - Troubleshooting Hydraulic Brake System
Track/Rear Suspension
 - SECTION 9 —TRACK/REAR SUSPENSION
 - TABLE OF CONTENTS
 - UNDERSTANDING THE SUSPENSION
 - SUSPENSION SETUP BASICS
 - 2001 SUSPENSION MOUNTING LOCATION CHART
 - REAR SKID FRAME MOUNTING HOLES
 - REAR SHOCK LINK AND REAR SHOCK MOUNTING LOCATIONS
 - CHASSIS AND SKID FRAME MOUNTING LOCATIONS
 - Servicing Chart
 - Slide Rail Schematics
 - Front Arm Schematics
 - Rear Arm Schematics
 - Idler Wheels Schematics
 - Articulating Skid Frame Schematic
 - Repair Procedure 1 -Track/ Rear Suspension
   - Removing Skid Frame
   - End Cap
   - Wear Strip
   - Rear Suspension Arm/Rear Springs
   - Rear Idler Wheels and Axle
   - Upper Idler Wheels
   - Slide Rail
   - Drive Chain and Sprocket
   - Drive Chain, Track, and Driveshaft
   - Installing Skid Frame
   - Track Tension
   - Track Alignment
 - Repair Procedure 2 -Track/ Rear Suspension
   - Removing Skid Frame
   - Wear Strips
   - End Caps
   - Shock Pads
   - Front Outer Idler Wheels
   - Rear Inner Idler Wheels
   - Rear Upper Idler Wheels/Rear Springs
   - Rear Axle and Idler Wheels
   - Idler Arm
   - Front Arm/Front Shock Absorber/Front Inner Idler Wheels
   - Rear Shock Absorber and Shock Links
   - Slide Rails
   - Installing Skid Frame
   - Track Tension
   - Track Alignment
 - Repair Procedure 3 -Track/ Rear Suspension
   - Removing Skid Frame
   - Wear Strips
   - End Caps
   - Shock Pads
   - Front Outer Idler Wheels
   - Rear Inner Idler Wheels
   - Rear Upper Idler Wheels/Rear Springs
   - Rear Axle and Idler Wheels
   - Idler Arm
   - Front Arm/Front Shock Absorber/Front Inner Idler Wheels
   - Rear Shock Absorber and Shock Links
   - Slide Rails
   - Installing Skid Frame
   - Track Tension
   - Track Alignment
 - Repair Procedure 4 -Track/ Rear Suspension
   - Removing Skid Frame
   - End Cap
   - Wear Strip
   - Rear Spring
   - Rear Arm
   - Front Arm
   - Front Idler Wheels and Bracket, Front Shock Bracket, and Front Arm Bracket
   - Front Arm Shock Absorber
   - Rear Arm Shock Absorber And Shock Links
   - Rear Shock Pivot
   - Center Inner Idler Wheels
   - Slide Rail
   - Installing Skid Frame
   - Track Tension
   - Track Alignment
   - Overload Springs
 - DRIVE SPROCKET LOCATION
 - DRIVE TRACK USAGE CHART
 - DRIVE TRACK LUG PATTERNS
 - IDLER WHEEL SELECTION CHART
 - Torque Specifications
 - REBUILDABLE SHOCK ABSORBER USAGE GUIDE
 - REBUILDABLE SHOCK ACCESSORY PART NUMBERS
 - SHOCK ABSORBER USAGE GUIDE
 - REAR SPRING SELECTION CHART
 - FRONT SUSPENSION SKI SPRINGS
 - FRONT SUSPENSION SWAY BAR
 - REAR SUSPENSION (Front Arm Springs)
 - Standard Shock & Spring Chart - 2001 Models
 - REBUILDABLE SHOCK PISTON DEPTH CHART
 - REBUILDABLE SHOCK TOOLS REQUIRED
 - REBUILDABLE SHOCK REBUILD KITS
 - 2001 VALVE STACKS
 - Servicing I.F.P. Style Shocks
 - Servicing Front Arm Quick-Adjust Shock
 - Installing Internal Travel Limiting Spacers
 - Servicing Rebuildable Shocks & Remote Reservoir w/Clicker
 - Bearing Cap and Shaft Seal
 - Shaft Eyelet
 - Ski Shocks Bottom-Out Bumper
 - Pressurizing Rebuildable Shocks
 - Troubleshooting Track

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